High-Voltage EV Connectors & Custom Injection Moulded Housings
Product Overview & Engineering Identification
Khoom npe:
High-Voltage EV Connectors / Plug & Socket Assemblies
Yam khoom:
Tshwj xeeb kev cai-moulded siab-voltage, siab-tam sim no hluav taws xob kev sib txuas tshuab rau hluav taws xob tsheb (EVs) thiab hybrid electric tsheb (HEVs).
Core Function:
Kev ruaj ntseg, ruaj khov, thiab kaw lub zog xa tawm los ntawm cov khoom siv roj teeb mus rau inverters, cov tswj lub cev muaj zog, thiab cov khoom siv hluav taws xob nyob rau hauv siab thermal thiab mechanical stress.
Lub hom phiaj tseem ceeb ntawm cov neeg yuav khoom:
Tier-1 automotive wiring harness manufacturers, EV powertrain engineers, hluav taws xob tsheb tivthaiv distributors, thiab OEM automotive procurement teams.
Technical Specifications & Khoom Ua Raws Cai
Txhawm rau ua kom tau raws li cov kev xav tau ntawm cov tsheb loj, peb cov high -voltage connectors yog tsim nyob rau hauv peb IATF 16949: 2016 certified zoo tswj system.
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Technical Parameter |
Specification / Ntau |
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Kev xaiv khoom vaj tsev |
High -kev ua tau zoo engineering thermoplastics: PBT-GF30, PA66-GF30, LCP, los yog PPS (kho raws li qhov yuav tsum tau muaj thermal index) |
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Terminal Khoom |
Copper alloys (High -conductivity tooj liab, phosphor bronze) nrog nyiaj los yog tin plating |
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Kev ntsuas hluav taws xob |
Txog li 1,000V DC (customizable raws li daim ntawv thov architecture) |
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Kev ntsuas tam sim no |
Xws li los ntawm 30A txog 300A + (nyob ntawm qhov chaw hla hla- ntu thiab tus pin configuration) |
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Environmental Sealing |
IP67 / IP68 ingress tiv thaiv (kuaj rau plua plav- nruj thiab tsis tu ncua submersion kuj) |
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Ua haujlwm kub |
-40℃rau +125℃/ +150℃(thermal endurance backed los ntawm cov ntaub ntawv cov ntaub ntawv) |
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Machining / Moulding kam rau ua |
Precision txhaj tshuaj molded vaj tse nrog qhov loj me tswj kom ± 0.01 hli ntawm CMM tshuaj xyuas |
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Kev tswj hwm & Ua raws cai |
RoHS ua raws, REACH raws, UL94 V-0 nplaim hluav taws retardant tus qauv |
Ntsiab Manufacturing & Engineering Controls
Hauv -Lub Tsev Tooling & DFM:
Txhua lub tsev txuas txuas pib nrog kev soj ntsuam DFM (Tsim rau Manufacturability) nruj heev- ua kom zoo dua cov kaum sab xis, phab ntsa tuab, thiab cov rooj vag qhov chaw kom tshem tawm cov warpage thiab xyuas kom meej, airtight haum nrog silicone seals thiab hlau terminals.
Precision Hlau Stamping & Machining:
Terminal pins thiab shielding Cheebtsam yog tsim los siv CNC tig siab heev thiab siab -ceev stamping kom muaj micro- theem kam rau ua thiab tsis tshua muaj kev sib cuag.
Environmental & Hluav taws xob kuaj:
Ua tiav cov rooj sib txoos thiab cov qauv coj mus kuaj xyuas nruj, suav nrog kev ntsuas dielectric withstanding voltage (DWV), kev ntsuas hluav taws xob tiv thaiv, thiab kev txheeb xyuas tus nqi xau nyob rau hauv simulated siab thiab thermal stress.
Daim ntawv thov Scope & Kev siv tshwj xeeb-Case
Cov high -voltage connectors no yog tsim los rau kev thov automotive fais fab architectures:
Roj teeb pob (BMS):
Kev ruaj ntseg fais fab kis tau tus mob thiab teeb liab kev sib txuas ntawm modular roj teeb compartments.
Electric Inverters & Tsav Controllers:
Siab -tam sim no txuas fais fab txuas muaj peev xwm tiv thaiv hluav taws xob cuam tshuam (EMI) tiv thaiv cov cai.
Ntawm -Board Chargers (OBC) & PDU (Power Distribution Units):
Cov vaj tse kaw ruaj ruaj tiv taus ya raws, txoj kev ntsev, thiab kev vibrational qaug zog.
Cov ntaub ntawv xav tau rau Customization & RFQ
Vim tias EV lub zog hluav taws xob sib txawv los ntawm lub platform, peb tsis muab cov khoom lag luam tawm ntawm -- txee rau qhov tseem ceeb - hluav taws xob circuits. Txhawm rau kom nrawm koj qhov kev ntsuam xyuas thiab kev hais lus, thov muab cov ntsiab lus hauv qab no:
Cov ntaub ntawv Engineering:
3D CAD qauv (STEP / IGES hom) thiab 2D kos duab nrog rau qhov tseem ceeb rau kev ua siab ntev hu.
Hluav taws xob Parameters:
Ua hauj lwm voltage, siab tshaj tam sim no, thiab xav tau kev tiv thaiv.
Environmental Demands:
Kev khiav hauj lwm kub ntau, mating cycles, thiab yuav tsum tau IP sealing ntsuam xyuas (piv txwv li, IP67 / IP68).
Kev lag luam Metrics:
Kwv yees txhua xyoo ntim (EAU), batch qhov ntau thiab tsawg, thiab phiaj xwm phiaj xwm ncua sij hawm.