Connector Insulating Cheebtsam
Txheej txheem cej luam
Precision-engineered dielectric Cheebtsam tsim los tswj kev sib cais hluav taws xob, tiv thaiv kev ntxhov siab, thiab tiv thaiv flashover nyob rau hauv siab - ntom thiab siab -voltage connector assemblies.
Connector insulating Cheebtsam ua lub dielectric core thiab structural vaj tse txhawb nyob rau hauv ntau -pin hluav taws xob thiab hluav taws xob connectors. Lawv tiv thaiv kev xau tam sim no ntawm cov neeg nyob ib puag ncig, cais cov kab hluav taws xob nyob sab nraud ntawm cov vaj tsev hlau sab nraud, thiab tswj tus pin kev sib raug zoo nyob rau hauv kev sib txuas ntawm cov neeg kho tshuab kev co.
Engineered rau kev xav tau kev lag luam, tsheb, thiab lub zog ib puag ncig, peb cov khoom tsim los ntawm kev txhaj tshuaj molding thiab CNC machining kom ua tau raws li qhov ntev ntev thiab cov qauv hluav taws xob nruj.
Specifications
|
Parameter |
Technical Standard / Ntau |
|
Cov ntaub ntawv tseem ceeb |
PBT, LCP, PA66, PPS, PTFE, PEEK, Silicone |
|
Dielectric zog |
20 kV / mm txog 40 kV / mm (ASTM D149) |
|
Sib piv Tracking Index (CTI) |
CTI 600V + (PLC 0) |
|
Kev khiav hauj lwm qhov kub thiab txias |
-40℃rau +260℃(polymer dependent) |
|
Flammability Rating |
UL94 V-0 |
|
Dimensional kam rau ua |
Txog li ± 0.01 hli (micromolding muaj peev xwm) |
|
Txoj Cai Ua Raws Cai |
RoHS, REACH, UL Listed, IATF 16949 tus qauv |
Nta
High Dielectric tiv thaiv Voltage:Tiv thaiv hluav taws xob tawg thiab arc tawm nyob rau hauv siab -voltage loads.
Tsawg Moisture Absorption:Khaws ruaj khov hluav taws xob tiv thaiv thiab tiv thaiv qhov o ntawm qhov ntev ntawm cov av noo.
Thermal Dimensional Stability:Resistant warping thiab creep thaum lub sij hawm siab -kub reflow soldering los yog tas mus li siab - haujlwm tam sim no.
Tight Pitch Peev Xwm:Nyias-phab ntsa molding mus rau 0.2 hli phab ntsa thickness rau micro-connector architectures.
Chemical & Fluid Resistance:Withstands raug mus txhoj puab heev automotive kua, ntxuav cov kuab tshuaj, thiab muaj lubricants.
Khoom siv & Kev tsim khoom
Kev xaiv khoom
LCP (Liquid Crystal Polymer):Xaiv rau ultra- cov phab ntsa nyias, siab kub deflection, thiab SMT- sib xws connector designs.
PBT (Polybutylene Terephthalate):Muab kev sib xyaw ua ke ntawm cov khoom siv dag zog, hluav taws xob rwb thaiv tsev, thiab tus nqi- ua haujlwm zoo rau cov khoom sib txuas.
PPS (Polyphenylene Sulfide):Muab cov tshuaj lom neeg tsis zoo thiab tsis tu ncua thermal endurance mus txog 240 degree.
Kev tsim khoom
Precision Txhaj Moulding:Ua tiav ntawm kev kaw- lub voj hluav taws xob txhaj tshuaj molding tshuab (50T–250T) nrog tiag tiag- lub sij hawm kab noj hniav siab thiab ntsuas kub.
Tooling Peev Xwm:Hauv - tsev pwm tsim thiab siab - precision CNC cuab yeej fabrication siv Mikron thiab AgieCharmilles EDM cov cuab yeej, ua tiav pwm kam rau ua nyob rau hauv ± 0.005 hli.
Ncej -Kev ua haujlwm:Automated flash tshem tawm thiab tswj thermal annealing kom tshem tawm cov kev ntxhov siab sab hauv.
Daim ntawv thov
Electric Tsheb (EV):High-voltage battery pack connectors, On-Board Chargers (OBC), thiab charge inlet assemblies.
Industrial Automation:Servo lub cev muaj zog connectors, hnyav-lub luag haujlwm muaj kev cuam tshuam (M12/M8), thiab modular PLC davhlau ya nyob twg thaiv.
Renewable Zog:Hnub ci inverter DC connectors thiab cua turbine tswj teeb liab harnesses.
Cov cuab yeej kho mob:Cov cuab yeej kuaj mob sib cuam tshuam uas yuav tsum tau ua kom tsis muaj menyuam tsis muaj kab mob.
Kev kho kom haum
Tsim -rau-Print (B2P):Kev tsim khoom tau ua nruj me ntsis rau cov neeg siv khoom CAD cov ntaub ntawv (STEP, IGES, SolidWorks) thiab 2D kev kos duab.
Polymer Compounding:Kev sib xyaw ua kom haum (iav fiber ntau ntxiv, ntxhia sau, tiv thaiv- cov khoom siv zoo li qub) txhawm rau ntaus lub hom phiaj siv tshuab lossis thermal metrics.
Ntxig Moulding:Overmolding rwb thaiv tsev ncaj qha nyob ib ncig ntawm stamped hlau pins los yog threaded tooj dag inserts nyob rau hauv ib qho kev lag luam.
Prototyping:Ceev ceev CNC machining lossis 3D- luam tawm cov qauv ua haujlwm tau xa ua ntej cov cuab yeej siv zog steel.
QC
Kev tsim khoom thiab kev tuav pov hwm zoo ua haujlwm nruj me ntsis rau IATF 16949 thiab ISO 9001 cov txheej txheem.
Dimensional Verification:Cov qhov ntev tseem ceeb tau tshuaj xyuas los ntawm Keyence Optical Comparators thiab 3D CMM (Kev Sib Koom Tes Ntsuas Machine).
Kev ntsuam xyuas hluav taws xob:100% batch testing rau dielectric withstanding voltage (Hi-Pot test) thiab rwb thaiv tsev tsis kam qhov twg teev.
Khoom siv Traceability:Cov ntaub ntawv raw ntau tus lej nkag rau txhua qhov kev tsim khoom, txhawb nqa los ntawm Cov Khoom Siv Ntsuas Cov Ntawv Qhia (MTR / CoA).
Txheej txheem tswj:Statistical Process Control (SPC) cov kab kos siv los saib xyuas kev txhaj tshuaj -mus rau- txhaj tshuaj sib xws thiab tiv thaiv drift.
FAQ
Q: Dab tsi yog qhov tsawg kawg nkaus phab ntsa thickness koj tuaj yeem ua tiav rau cov khoom me me txuas?
A: Peb niaj hnub pwm phab ntsa thicknesses mus rau 0.2 hli siv siab -Flow LCP qib, khaws cia kev ncaj ncees yam tsis muaj dab dej.
Q: Koj puas tuaj yeem muab cov ntaub ntawv pov thawj UL94 V-0 nrog cov kev ntsuas CTI tshwj xeeb?
A: Yog. Tag nrho cov khoom lag luam engineering polymers (PBT, LCP, PPS, PA66) nqa UL94 V-0 ntawv pov thawj, nrog rau CTI kev ua tau zoo xws li PLC 2 txog PLC 0 (600V +).
Q: Dab tsi yog tus qauv siv lub sijhawm ua haujlwm rau cov khoom siv molded?
A: Tooling tsim thiab fabrication feem ntau yuav tsum tau 3 mus rau 4 lub lis piam, ua raws li los ntawm 1 lub lis piam rau T1 qauv xa thiab tag nrho dimensional daim ntawv qhia tiam.
Q: Koj puas txhawb PPAP cov ntaub ntawv rau cov kev pab cuam tsheb?
A: Yog lawm, Qib 1 txog qib 3 PPAP cov ntaub ntawv- suav nrog Dimensional Results, Material Certificate, thiab Process Flow Diagrams- yog muaj nyob rau ntawm kev thov.
RFQ
Txhawm rau pib qhov kev ntsuam xyuas thiab kev hais lus hauv 24 teev, thov muab cov hauv qab no:
Engineering Drawings:KAUJ RUAM / IGES cov ntaub ntawv nrog cov lus qhia meej meej thiab cov khoom siv tshwj xeeb.
Volume Projections:Kev kwv yees txhua xyoo Volume (EAU) thiab lub hom phiaj xa khoom.
Cov txheej txheem ua haujlwm:Kev khiav hauj lwm voltage, ua hauj lwm kub txwv, thiab phiaj CTI los yog UL ratings.
Secondary Specifications:Tshaj tawm - cov kev xav tau ntawm kev ntsuas molding, ntim kev cai, lossis kev xav tau ua raws (RoHS, REACH, PPAP).
Cim npe nrov: Connector insulating Cheebtsam, Tuam Tshoj connector insulating Cheebtsam manufacturers, lwm tus neeg, Hoobkas
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