Precision Plastic Positioning Cheebtsam
Txheej txheem cej luam
Precision yas positioning Cheebtsam muab cov neeg kho tshuab qhov tseeb qhov chaw thiab kev taw qhia thaum tiv thaiv rhiab workpieces ntawm hlau - ntawm - hlau khawb, galling, thiab paug.
Machined los ntawm siab -kev ua tau zoo engineering thermoplastics (POM, PEEK, PA66, thiab ESD-kev ruaj ntseg composites), cov khoom no muaj kev ruaj ntseg zoo, tsis tshua muaj hnav, thiab tshuaj tiv thaiv. Lawv ua hauj lwm ncaj qha rau cov hlau nrhiav pins thiab bushings hauv electronics los ua ke, cleanroom automation, thiab ilv manufacturing txheej txheem uas nto marring los yog particulate tiam yuav tsum tau tshem tawm.
Specifications
|
Parameter |
Txheem Specifications |
Custom Options |
|
Cov khoom xaiv |
POM (Acetal), PEEK, PA66 (Nylon), PTFE, ESD POM, ESD PEEK |
Daim ntawv pov thawj qib tshwj xeeb ntawm kev thov |
|
Dimensional kam rau ua |
± 0.01 hli rau ± 0.03 hli |
Tightened tolerances ib daim duab |
|
Ua haujlwm kub |
-40℃rau +120℃(POM); mus txog +250℃(PEEK) |
High -temp formulations muaj |
|
Nto Resistivity |
Insulative (>10¹² Ω) lossis ESD Safe (10⁶ txog 10⁹ Ω) |
Anti- qib zoo li qub rau hluav taws xob |
|
Txheem Diameter |
Ø 4 mm txog Ø50 mm |
Metric & Inch qhov ntev |
|
Ua raws |
RoHS, REACH, FDA (khoom noj-qib POM/PTFE muaj) |
Cov ntaub ntawv ntsuam xyuas cov ntaub ntawv (MTR) muab |
Nta
Tsis yog-Kev sib cuag nrog:Tiv thaiv khawb, indentation, thiab hnav ntawm aluminium, stainless hlau, thiab pleev xim rau qhov chaw sib txuas.
Tsawg coefficient ntawm kev sib txhuam:Minimizes stick-slip thaum lub sij hawm siab- zaus nkag, indexing, thiab zawv zawg ua haujlwm yam tsis tas yuav tsum muaj kua roj nplaum.
Kev Nyab Xeeb Hluav Taws Xob:ESD- qib variants yam xyuam xim dissipate static nqi, tiv thaiv rhiab semiconductor tuag thiab PCB sib dhos.
Corrosion Resistance:Inert rau industrial coolants, txiav kua, cawv, thiab tshuaj ntxuav me me.
Qhov hnyav txo:Qhov sib sib zog nqus ntau dua li cov hlau lossis tooj dag sib npaug, txo qis inertial huab hwm coj nyob rau hauv siab -kev ceev ceev- thiab - qhov chaw gantry systems.
Khoom siv & Kev tsim khoom
Kev xaiv cov khoom dictates kev ua tau zoo hauv precision tooling. Peb txheej txheem engineering plastics los ntawm cov ntawv pov thawj resin compounders (xws li, Ensinger, Quadrant / Mitsubishi Chemical, Victrex).
Khoom Qib & Xaiv Matrix:
POM-C (Acetal):Txuj rau kev machining jigs; siab rigidity, tsis muaj noo noo nqus, zoo heev dimensional stability.
PEB:Tshwj xeeb rau siab - qhov kub thiab txias (nruam siv mus txog 250 degree) thiab tshuaj lom neeg lossis hluav taws xob tsis zoo.
ESD POM / ESD PEEK:Cov pa roj carbon -fiber lossis additive- cov khoom sib xyaw ua ke muab qhov chaw ruaj khov rau kev tiv thaiv hluav taws xob hluav taws xob.
Hauv -Kev Muaj Peev Xwm Hauv Tsev:
CNC tig & Milling:Multi-axis CNC Swiss- hom tshuab dhos thiab machining chaw tuav nruj diametral thiab positional kam rau ua (± 0.01 hli).
Kev ntxhov siab -Nyob rau hauv kev ntxhov siab:Tswj thermal post-kev ua haujlwm tshem tawm cov kev ntxhov siab hauv machining, tiv thaiv kev tshaj tawm -machining warping lossis dimensional drift.
Daim ntawv thov
Electronics & Semiconductor Assembly:PCB sib dhos jigs, carrier daim hlau, thiab ntsuas qhov sib dhos pins siv ESD- cov ntaub ntawv nyab xeeb.
Automotive Sab hauv Fixtures:Kev sib dhos xyuas cov khoom siv uas cov yas nrhiav cov pins tiv thaiv khawb ntawm siab -gloss yas dashboards thiab luas.
Kev tsim khoom siv kho mob:Chav tsev ntxhua khaub ncaws sib dhos thiab cov ntawv qhia ntim khoom raws li FDA / USP Class VI cov qauv khoom.
General Automation & Robotics:Xaus- ntawm- arm tooling (EOAT) locators, zawv zawg qhia blocks, thiab indexing nres.
Kev kho kom haum
Txheem tawm -- cov khoom txee tsis tshua haum rau cov khoom siv kho tshuab tshwj xeeb. Peb txhawb kev tsim khoom raws li koj cov qauv CAD thiab kos duab engineering.
Kev Cai Geometry:Tsis yog -txoj kab uas hla ntawm cov kauj ruam, txuas ntxiv shanks, integrated mounting threads, thiab complex keyways.
Dimensional Hloov Kho:Tailored pin lengths, kev cai lub xub pwg heights, thiab hloov radii kom phim cov mating qhov uas twb muaj lawm.
Traceability & Marking:Laser-engraved ib feem zauv, kab noj hniav IDs, los yog lub tuam txhab logos ncaj qha rau ntawm flanges.
Prototyping rau Mass Production:Ceev prototyping ntawm CNC machining (MOQ: 10 pcs) scaling smoothly mus rau siab - ntim txhaj molding.
Kev Tswj Xyuas Zoo
Kev ntseeg tau qhov chaw yuav tsum nruj heev - mus rau - ntau qhov sib xws. Peb cov txheej txheem soj ntsuam xyuas txhua qhov ntau lawm ua ntej xa zaub mov.
Cov cuab yeej tshuaj xyuas:
2.5D Optical Video Measuring Systems (VMS): Rau qhov tsis yog-hu rau profile thiab contour pov thawj.
Digital micrometer arrays thiab pin gauges: Calibrated rau lub teb chaws tus qauv.
Surface roughness testers (Ra): Rau zawv zawg qhov chaw sib cuag.
Kuaj Scope:
Thawj Tsab Ntawv Tshuaj Ntsuam Xyuas (FAI) qhia: Muab nrog cov qauv ua ntej pib.
Daim ntawv qhia txog kev ua raws cai: Raws li kev kos duab.
Cov ntaub ntawv pov thawj ntau cov ntaub ntawv raw thiab RoHS / REACH pov thawj: Muab raws li qhov kev thov.
FAQ
Q: Kuv yuav xaiv li cas ntawm POM thiab PEEK rau kev tso tus pins?
A: Xaiv POM rau tus qauv automation jigs ua haujlwm qis dua 100℃nrog kev ruaj ntseg zoo thiab tus nqi qis. Xaiv PEEK yog tias koj daim ntawv thov muaj qhov kub tsis tu ncua siab tshaj 150 degree, siab load-cov kev cai, lossis cov tshuaj tua kab mob hnyav.
Q: Puas yog cov khoom yas no yuav tsum tau lubrication sab nraud?
A: Tsis yog. Cov khoom siv hluav taws xob zoo li POM thiab PTFE muaj tus kheej ntawm tus kheej -lubricating zog, tshem tawm qhov xav tau roj lossis roj uas tuaj yeem ua rau cov chaw huv huv lossis qhov chaw mos.
Q: Dab tsi kam rau ua tiav ntawm kev cai yas positioning pins?
A: Txheem machining kam rau ua nyob rau hauv ± 0.02 hli. Tight tolerances mus rau ± 0.01 hli tuaj yeem ua tiav los ntawm kev tswj cov tshuab machining thiab tom qab-machining stabilization.
Q: Koj puas tuaj yeem muab cov ntaub ntawv pov thawj nrog peb cov khoom xa tuaj?
A: Yog. Cov Ntawv Qhia Txog Cov Khoom Siv (MTR) thiab Cov Ntawv Pov Thawj Ua Raws Cai (CoC) tau muab nrog txhua pawg qhia txog cov khoom siv raw cov lej thiab cov txiaj ntsig tshuaj xyuas.
RFQ
Txhawm rau kom tau txais cov lus hais raug raug lossis kev tshuaj xyuas txog koj qhov project, thov muab cov ntsiab lus hauv qab no:
Daim duab / CAD File:2D daim duab (PDF/DWG) nrog rau qhov tseem ceeb rau kev zam thiab 3D qauv (STEP/IGES).
Khoom siv:Qib polymer tshwj xeeb (piv txwv li, POM-C, unfilled PEEK, ESD PEEK) lossis kev ua haujlwm ib puag ncig (kub, load, tshuaj).
Ntim:Prototype quantity vs. txhua xyoo kwv yees ntim (forecast).
Target Delivery Timeline:Yuav tsum tau coj mus kuaj xa hnub thiab batch ntau lawm lub sij hawm.
Cim npe nrov: Tuam Tshoj precision yas positioning Cheebtsam manufacturers, lwm tus neeg, Hoobkas
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