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Automotive Connector Locking Cheebtsam (CPA / TPA)

Automotive connector locking Cheebtsam-xws li Connector Position Assurance (CPA) cov cuab yeej thiab Terminal Position Assurance (TPA) wedges- tiv thaiv kev sib txuas hluav taws xob sib cuam tshuam los ntawm kev siab - zaus tsheb vibration thiab thermal cycling. Engineered rau kev koom ua ke nrog tus qauv thiab kev cai kaw / unsealed automotive connector vaj tse, cov locks thib ob muab zoo tactile thiab hnov lus tawm tswv yim raws li kev sib tw ua tiav, ruaj lub davhlau ya nyob twg tuav thiab tiv thaiv hluav taws xob tseem ceeb hauv hluav taws xob, chassis, thiab lub cev hluav taws xob.

Specifications & Engineering Downloads

Parameter	Standard Specification Range
Cov khoom xaiv	PA66 (GF15 / GF30), PBT (GF30), PPA
Ua haujlwm kub	-40℃rau +125℃(Standard) / Mus txog +150℃(High-Temp Qib)
Retention Force	Ntau tshaj los yog sib npaug rau 50 N (nyob ntawm qhov loj me ntawm lub davhlau ya nyob twg thiab vaj tse geometry)
Mating Cycles	Ntau dua los yog sib npaug rau 25 qhov ntxig tsis muaj kev ua kom zoo dua qub
Txuj kev ua raws cai	USCAR-2, LV214, ISO 8092
Flammability Rating	UL 94 V-0 (ua raws)
Cov ntaub ntawv ua raws	IMDS npe

Engineering Resources:Download tau txheeb xyuas 2D / 3D CAD qauv (.STEP / .IGES) thiab cov ntaub ntawv cov ntaub ntawv (MDS) ncaj qha rau koj cov hlua khi layout validation.

[Download 3D CAD Library / Thov Cov Ntaub Ntawv]

Nta

Positive Locking Mechanism:Tiv thaiv thawj latch tso tawm nyob rau hauv tas li vibrational kev nyuaj siab txog 20G.

Visual & Tactile Feedback:Kev hloov pauv txoj haujlwm meej meej pom tag nrho lub davhlau ya nyob twg zaum thaum lub rooj sib txoos.

Chemical Resistance:Withstands ntev raug rau tsheb cov kua, nrog rau cov roj cav, kis tau tus mob, dej nres, thiab txoj kev ntsev tsuag.

Miniaturization Compatibility:Nyias-cov qauv tsim phab ntsa txhawb nqa siab - ntim ntim hauv qhov chaw - txwv ECUs thiab sensor nodes.

Khoom siv & Kev tsim khoom

Kev xaiv cov khoom siv & ua raws
Cheebtsam yog molded los ntawm engineering thermoplastics formulated rau seem stability nyob rau hauv txhua yam kev nyuaj siab:

Qauv TSIS MUAJ: PA66-GF30Lub zog tensile siab thiab rigidity rau tus qauv hauv qab - daim ntawv thov hood.

PBT-GF30:Kev ruaj ntseg zoo heev thiab tsis tshua muaj dej nqus rau cov kua dej - qhov chaw raug.

Environmental & Safety Standards:Tag nrho cov ntaub ntawv muaj UL 94 V-0 flammability ratings thiab tag nrho IMDS tshaj tawm clearance rau automotive cov ntaub ntawv qhia.

Manufacturing Infrastructure
Txhaj Molding:Ntau -kab noj hniav kub- cov pwm khiav ua haujlwm ntawm qhov kaw- lub voj hluav taws xob txhaj tshuaj (50T-150T clamping quab yuam) kom muaj qhov tseem ceeb ntawm qhov ntev ntawm ± 0.02 hli.

Hauv -Lub Tsev Tooling:CNC siab-ceev milling thiab xaim EDM kom ceev cov cuab yeej sampling thiab geometry hloov kho.

Daim ntawv thov Matrix & Interconnection Points

Daim ntawv thov Domain	Hom Khawm Interconnection Point	Function & Critical Requirement
Powertrain Systems	Engine Control Units (ECUs), Roj Txhaj Tshuaj	Siab -kub tsis kam (+125℃rau +150℃) tiv thaiv kev laus thermal txuas ntxiv.
Hluav taws xob tsheb (EV)	Battery Management Systems (BMS), Inverters	Kev vibration- pov thawj thib ob tuav kom tsis txhob cuam tshuam cov teeb liab nyob rau hauv siab -voltage zones.
Kev nyab xeeb & ADAS	Radar, LiDAR, Lub koob yees duab Sensor Harnesses	Miniaturized locking geometry rau cov ntim ntim nruj thiab siab -ntau tus pin layouts.
Chassis & Lub cev	ABS, Electronic Stability Control (ESC)	Kev sib khi vaj tse nyob ruaj ruaj rau txoj kev ntsev tsuag thiab dej raug.

Kev kho kom haum

Geometry Hloov Kho:Kev cai tuav cov hniav profiles thiab xauv caj npab ntev raws li tus tswv tsev tsim.

Xim Coding:Tshwj xeeb Pantone lossis RAL xim sib piv rau kev tiv thaiv kev ua yuam kev (Poka-Yoke).

Prototyping & Tooling:Ceev prototyping ntawm stereolithography (SLA) los yog txhuas ceev cov cuab yeej rau thawj zaug validation, ua raws li los ntawm hardened steel ntau lawm pwm.

Kev Tswj Xyuas Zoo

Txheej Txheem Muaj Peev Xwm:Automated optical soj ntsuam (AOI) kev koom ua ke rau hauv cov kab ntau lawm xyuas qhov loj me 100%. Statistical Process Control (SPC) tuav Cpk Ntau dua lossis sib npaug rau 1.33.

Kev kuaj kuaj
Insertion thiab tshem tawm lub zog kuaj.

Kev ntsuas cua sov (-40℃rau +140℃).

Tensile rub- tawm pov thawj.

Quality Assurance System:Tsim nyob rau hauv IATF 16949 certified tswj systems; PPAP Theem 3 tag nrho cov ntaub ntawv cov ntaub ntawv tau muab thaum thov.

FAQ

Q: Cov khoom no puas ua raws li USCAR-2 specifications?

A: Yog. Cov qauv ntawm cov ntaub ntawv tau dhau mus rau thib peb- tog lossis hauv - kev kuaj xyuas hauv tsev tiv thaiv USCAR-2 thiab LV214 cov qauv siv tshuab thiab ib puag ncig.

Q: Koj puas tuaj yeem tsim kev cai xauv cov khoom raws li 3D CAD qauv ntawm peb lub tsev?

A: Yog. Kev sib koom tes hauv engineering suav nrog kev cuam tshuam kev tsom xam, kev txheeb xyuas qhov kawg (FEA) rau kev tuav lub zog, thiab pwm khiav simulation.

Q: Lub sij hawm ua tus txheej txheem rau cov cuab yeej tshiab thiab cov qauv pib yog dab tsi?

A: Tooling fabrication thiab thawj tus qauv xa (T1) feem ntau xav tau 3 mus rau 4 lub lis piam tom qab kev pom zoo kos duab zaum kawg.

RFQ

Txhawm rau thov kev ntsuas kev ntsuas, cov ntaub ntawv cov ntaub ntawv, lossis cov lus hais ua lag luam, muab cov hauv qab no:

Lub hom phiaj daim ntawv thov ib puag ncig (qhov kub thiab txias, dej raug).

Mating connector vaj tse series los yog 3D CAD cov ntaub ntawv (.STEP / .IGES).

Kwv yees qhov ntim txhua xyoo (EAU) thiab lub hom phiaj xa khoom.

Yuav tsum muaj cov ntaub ntawv zoo (piv txwv li, PPAP Theem 3, IMDS xa).

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