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Automotive Sensor Mounting Cheebtsam|OEM & Kev daws teeb meem

Automotive sensor mounting Cheebtsam muab qhov ruaj khov, kev co- tiv thaiv kev cuam tshuam rau ADAS, LiDAR, radar, lub koob yees duab, thiab lub zog hluav taws xob sensors. Nyob rau hauv cov tsheb niaj hnub no, qhov tseeb sensor nyob ntawm tus neeg kho tshuab qhov chaw. Txawm tias ib feem ntawm ib millimeter nyob rau hauv deflection yuav ua rau sensor misalignment thiab calibration tsis ua hauj lwm.

Peb tsim thiab tsim kev cai brackets, vaj tse, thiab mounting daim hlau tsim los tiv thaiv hnyav nyob rau hauv -hood thermal cycles, txoj kev vibration, thiab ib puag ncig raug thaum tuav nruj spatial sib dhos.

Specifications

Parameter	Txuj peev xwm	Custom Range / Options
Cov ntaub ntawv tseem ceeb	Stainless hlau (304, 316), Aluminium (6061-T6, 5052), Galvanized Steel, PBT-GF30	Raws li tus neeg siv khoom kos duab / Cov ntaub ntawv pov thawj xav tau
Dimensional kam rau ua	+/{1}} hli	Txog li +/- 0.01 hli (CNC precision machining)
Khoom Thickness	0.5 hli - 6.0 hli (Stamping)	Txog li 25 hli (Milled Cheebtsam)
Kev kho saum npoo	Zinc Plating, Anodizing (Type II/III), E- Txheej, Passivation	RoHS/REACH raws txoj cai, Torque- khaws cov txheej txheem
Ua haujlwm kub	-40℃rau +125℃(Standard automotive profile)	Txog li +150℃(High- tshav kub powertrain zones)
Kev Ua Tau Zoo	IATF 16949, ISO 9001	PPAP Qib 1 - Qib 3 cov ntaub ntawv muaj

Nta

Vibration Dampening Design:Integrated tav thiab gussets nqus siab - lub cav zaus thiab txoj kev vibrations, tiv thaiv teeb liab distortion nyob rau hauv rhiab radar thiab LiDAR units.

Precise Geometric Alignment:Ua kom nruj angular thiab positional kam rau ua kom paub meej seamless sensor calibration thaum lub tsheb sib dhos.

Corrosion Resistance:Nto tiav tiv thaiv qhov nruab nrab ntsev tsuag tshuaj ntsuam xyuas ntau tshaj 500 teev yam tsis muaj xeb liab.

Kev Tiv Thaiv Kab Mob:Deburred npoo, radiused ces kaum, thiab yeem cables - khi cov ntsiab lus kev koom ua ke tiv thaiv chafing ntawm sensor xov hlau looms.

Nyhav -Optimized Geometry:Topological cutout qauv txo qhov hnyav tiv thaiv yam tsis muaj kev cuam tshuam cov txheej txheem rigidity.

Khoom siv & Kev tsim khoom

Muaj peev xwm tsim khoom
Precision Hlau Stamping:Siab- nrawm nrawm nrawm nrawm (80T - 400T) nruab nrog hauv - tuag sensor saib xyuas kom zoo ib yam siab - ntim ntau lawm.

CNC Machining:4-axis thiab 5-axis ntsug machining chaw rau complex, multi-angle mounting brackets thiab precision vaj tse.

Hauv -Lub Tsev Tooling:Cov cuab yeej tshwj xeeb hauv chav siv Hlau EDM thiab CNC sib tsoo rau cov cuab yeej nrawm nrawm thiab kev txij nkawm qis qis.

Phau Ntawv Qhia Kev Xaiv Khoom
Stainless hlau:Lub zog tensile siab, zoo heev corrosion kuj rau sab nrauv mounts (bumpers, grilles, log qhov).

Aluminium Alloys:Kev daws teeb meem muab cov thermal conductivity siab, zoo tagnrho rau ADAS lub koob yees duab vaj tsev thiab ECU brackets.

Engineering Plastics (PBT / PA66 nrog iav Fiber):Dielectric zog haum rau radar- nyob ib sab brackets qhov twg hlau cuam tshuam yuav tsum tau zam.

Daim ntawv thov

ADAS & Autonomous Driving Systems:Bumper-kev sib xyaw radar brackets, lub koob yees duab lub koob yees duab mounting daim hlau, thiab lub ru tsev-mounted LiDAR enclosures.

Powertrain & Cav Bay:Exhaust kub sensor mounts, coolant siab sensor brackets, thiab kis tau tus mob tswj modules.

Chassis & Suspension:Lub log ceev sensor brackets, caij- qhov siab sensor txuas, thiab lub kaum sab xis sensor mounts.

Kev kho kom haum

Peb tsim los luam tawm, ntsuas los ntawm cov qauv qauv mus rau lab-unit txhua xyoo ntim.

Kev them nyiaj yug Engineering:DFM (Design for Manufacturing) tsom xam muab nyob rau hauv 24 teev tom qab tau txais daim duab kos los txheeb xyuas cov nqi txo lossis txhim kho kev sib dhos.

Prototyping:Ceev ceev laser txiav, CNC machining, thiab 3D luam ntawv kuaj xa hauv 7 - 10 hnub.

Traceability & Marking:Laser -etched ib feem tus lej, ntau cov lej, lossis 2D Cov Ntaub Ntawv Matrix cov lej siv ncaj qha rau cov khoom siv rau tag nrho cov saw hlau traceability.

QC & Kev Xeem

Kev ua tau zoo raug txheeb xyuas ntawm txhua theem ntawm kev tsim khoom siv cov cuab yeej ntsuas ntsuas ntsuas.

Dimensional soj ntsuam:Cov qhov ntev tseem ceeb tau txheeb xyuas siv 3D Coordinate Measuring Machines (CMM) thiab optical profile projectors.

Txheej txheem tswj:Statistical Process Control (SPC) tau siv los ntawm qhov tseem ceeb - mus rau -function (CtF) qhov ntev thaum lub sij hawm tsim khoom loj.

Kev Ntsuam Xyuas Durability (Third-Party / Lab Verified):

Ntsev Txau Corrosion Test (ASTM B117)
Cyclic Vibration Fatigue Test
Rub-off thiab Torque Retention Testing

FAQ

Q: Cov ntaub ntawv dab tsi koj lees txais rau kev cai bracket RFQs?

A: Peb lees txais 3D hom ntawv (STEP, IGES, SolidWorks) nrog rau 2D PDF kos duab uas muaj cov duab geometric dimensioning thiab kam rau ua (GD&T) callouts.

Q: Koj puas tuaj yeem muab cov ntaub ntawv PPAP tag nrho nrog cov qauv xa tuaj?

A: Yog. PPAP Qib 3 cov ntaub ntawv, suav nrog cov ntaub ntawv tshuaj xyuas qhov ntev, daim ntawv pov thawj cov ntaub ntawv, thiab cov txheej txheem kev khiav dej num, muaj nyob rau thaum thov rau cov kev pab cuam tsheb.

Q: Dab tsi yog koj lub sijhawm ua tus qauv rau kev txiav txim ntau lawm?

A: Tooling fabrication yuav siv sij hawm 3 - 4 lis piam. Kev xa khoom loj feem ntau ua haujlwm 3 - 4 lub lis piam nyob ntawm qhov ntim thiab ua tiav.

Q: Koj ua li cas tiv thaiv burrs ntawm stamped hlau brackets?

A: Peb siv precision-tuned progressive dies ua ke nrog lwm yam vibratory deburring lossis chim tiav kom ntseeg tau tias cov npoo du, nyab xeeb.

RFQ

Yuav kom tau txais cov lus hais hauv 24 teev, thov muab cov ntsiab lus hauv qab no:

2D / 3D Drawings:suav nrog cov khoom tshwj xeeb, cov kev xav tau ua tiav, thiab GD&T callouts.

Txhua xyoo Volume / Batch Loj:Kwv yees kom muaj nuj nqis ib qho kev txiav txim thiab ib xyoos.

Target Delivery Schedule:Yuav tsum tau coj mus kuaj hnub thiab hnub pib ntau lawm.

Kev Xav Tau Zoo:Qhia meej yog tias PPAP Theem 3 lossis kev soj ntsuam kev lag luam yuav tsum tau ua.

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