Internal Yas Txhawb Rau Cov Txuas Txuas
Precision Internal Yas Txhawb rau Cov Txuas Txuas
Sab hauv cov yas txhawb kev ua haujlwm raws li cov qauv thiab cov pob txha dielectric hauv ntau -pin hluav taws xob thiab hluav taws xob txuas. Lawv ruaj ntseg tus pins rau tus kheej, tiv thaiv luv luv nyob rau hauv siab - ntom ntom spatial layouts, thiab khaws cia tus pin tiag tiag - pitch positioning tiv thaiv cov neeg kho tshuab kev co hnyav thiab kev sib tw.
Configured rau automated los ua ke kab thiab hnyav ua hauj lwm ib puag ncig, cov precision - molded Cheebtsam integrates ncaj qha mus rau hauv industrial, automotive, thiab telecommunications connector plhaub. Tsim los ntawm siab -precision txhaj molding siv engineering- qib thermoplastic resins, lawv ua tau raws li kev sib cais ntawm cov hluav taws xob nruj thiab cov qauv khaws cia.
Specifications
|
Parameter |
Specification Paub meej |
|
Txhawb Kev Sib Txuas Systems |
Vajvoog (M8/M12/M23), Hnyav-Lub Luag Haujlwm Rectangular, Micro-D, Automotive ECU Housings |
|
Pin Pitch Tolerance |
± 0.015 hli (ntau- kab noj hniav precision tooling configuration) |
|
Engineering Resins |
PBT (GF30), PA66 (GF25), LCP, PPS, PC |
|
Nplaim Retardant Class |
UL94 V-0 (0.75 hli) |
|
Kev khiav hauj lwm qhov kub thiab txias |
-40℃rau +150℃(LCP/PPS qib ntsuas mus txog +200 degree) |
|
Dielectric zog |
Ntau tshaj lossis sib npaug li 20 kV / mm |
|
Volume Resistivity |
>1 × 10¹⁴ Ω·cm |
|
Txoj Cai Ua Raws Cai |
RoHS, REACH, UL Certified, ISO 9001, IATF 16949 |
Nta
Dimensional Stability:Tswj pwm-cov tsis muaj shrinkage thiab qis thermal expansion coefficients tiv thaiv tus pin binding los yog suab drift thaum lub sij hawm thermal hloov.
Flash-Pin Channels dawb:Optimized parting-kab engineering thiab ceev cov cuab yeej clearances tshem tawm cov micro-burrs hauv tus pin qhov, tiv thaiv kev sib dhos jams ntawm cov khoom siv automated insertion.
High Dielectric Isolation:Cov ntim siab tiv thaiv tiv thaiv hluav taws xob taug qab thiab hla - tham hla siab - qhov ceev ntawm qhov chaw nres nkoj.
Mechanical Retention:Engineered snap- haum lossis cuam tshuam- xauv geometries thauj tog rau nkoj cov kev txhawb nqa ruaj ntseg hauv cov hlau sab nraud lossis cov ntaub thaiv yas txuas.
Khoom siv & Kev tsim khoom
Engineering Resin xaiv
Resin xaiv dlhos ncaj qha nrog cov qauv load thiab thermal exposure tsis:
PBT (30% iav Fiber):Txheem rau industrial connectors; balances dielectric zog, tshuaj tiv thaiv, thiab mechanical rigidity.
PA66 (25% iav Fiber):Siv nyob rau hauv automotive wiring harnesses yuav tsum tau muaj kev cuam tshuam tsis kam thiab tsis tu ncua kev co qaug zog endurance.
LCP / PPS: Specified for thin-wall, high-density micro-connectors requiring structural retention during lead-free SMT reflow soldering (>260 degree).
Muaj peev xwm tsim tau
Moulding Machinery:Hluav taws xob txhaj tshuaj molding presses (Fanuc/Sodick) featuring kaw - voj txhaj tshuaj siab tswj (± 0.1 bar) kom tshem tawm cov cim dab dej thiab sab hauv micro-voids.
Tooling Tsim:Hardened steel pwm (Stavax/NAK80) machined ntawm siab - CNC ceev thiab hlau EDM, tuav kab noj hniav - mus rau - kab noj hniav variance hauv qab 0.005 hli.
Cleanroom Production:Chav kawm 100,000 qhov chaw huv huv muaj rau cov xov tooj cua thiab cov khoom siv kho mob sib txuas kom tsis txhob muaj cov kab mob sib kis.
Daim ntawv thov
Automotive Electronics:Cav tswj units (ECU), kis sensors, thiab siab -vibration engine-bay wiring harness assemblies.
Industrial Automation:M8/M12 sensor interfaces thiab modular hnyav-cov haujlwm muaj cov ntsaws ruaj ruaj yuav tsum tau muaj roj thiab tshuaj lom neeg.
Kev Sib Txuas Lus:High-qhov ceev backplane connector blocks xav tau micro-pitch raug.
Khoom siv kho mob:Tus neeg mob saib xyuas interface plugs engineered rau rov ua kom tsis muaj menyuam.
Kev kho kom haum
Ua los ntawm cov neeg siv khoom- muab CAD qauv (STEP, IGES, Parasolid).
Rapid Prototyping Tooling:Txhuas lossis P20 steel qauv pwm xa tuaj hauv 10 mus rau 14 hnub rau kev ntsuas kev ua haujlwm.
Resin Compounding:Kev cai iav -fiber ratios (15% mus rau 40%), carbon-fiber kev koom ua ke rau electrostatic tawm (ESD) tswj, thiab laser-markable additives.
Xim Coding:Pantone-matched resin pigmentation rau instant visual pin-code identification thaum lub sij hawm sib dhos.
QC & Quality Assurance
Kev ntseeg tau ntawm cov khoom siv tau raug lees paub los ntawm cov qauv tshuaj ntsuam xyuas:
Dimensional Metrology:Automated optical non-kev ntsuas kev tiv tauj (Keyence IM Series / CMM) txheeb xyuas tus pin- qhov taub, qhov deb, thiab phab ntsa thickness tiv thaiv 3D CAD cov ntaub ntawv.
Cov ntaub ntawv pov thawj:Cov khoom lag luam tuaj yeem tau txheeb xyuas los ntawm cov dej ntws ntsuas (MFI), cov ntsiab lus tshauv (fiber ratio verification), thiab FTIR spectroscopy.
Kev kuaj ua haujlwm:Kev ntsuas qhov ntxig / tshem tawm thiab siab - qhov ntsuas hluav taws xob tawg tau ua tiav raws li ISO 2859-1 cov qauv qauv (AQL 0.65).
Traceability:Laser-etched ntau tus naj npawb ntawm ntim muab qhov kawg- mus rau -kawg traceability los ntawm raw resin pellet kom tiav molded batch.
FAQ
Q: Dab tsi yog lub sijhawm ua haujlwm rau cov cuab yeej kev cai thiab cov qauv tsim qauv?
A: Cov cuab yeej ua qauv pib thiab cov qauv xav tau 12 txog 15 hnub los ntawm kev pom zoo kos duab. Kev tsim khoom-qib ntau- cov cuab yeej kab noj hniav siv sijhawm 20 txog 25 hnub.
Q: Koj puas tuaj yeem muab UL daim npav daj thiab cov ntaub ntawv ua raws cai?
A: Yog. Txhua yam khoom siv hluav taws xob tau txais los ntawm cov neeg tsim khoom thoob ntiaj teb tau lees paub (xws li DuPont, Celanese, SABIC) nrog rau tag nrho UL94, RoHS, thiab REACH cov ntaub ntawv xa tuaj.
Q: Koj ua li cas tswj warpage hauv nyias -walled LCP connector inserts?
A: Pwm-Flow CAE simulation yog ua ua ntej steel txiav los ua kom zoo dua qhov chaw ntawm lub rooj vag, khiav sib npaug, thiab cua txias layouts, tswj warpage nyob rau hauv ± 0.05 hli.
Q: Cov khoom me me micro- tau ntim li cas rau kev thauj mus los thoob ntiaj teb?
A: Cov khoom tau ntim rau hauv cov tshuaj tiv thaiv- cov khoom siv hluav taws xob zoo li qub thermoformed hlwv lossis ESD shielding hnab hauv cov thawv corrugated nruj kom tiv thaiv kev ua haujlwm tsis zoo thaum thauj khoom.
RFQ
Txhawm rau kom tau txais kev tshuaj xyuas cov txheej txheem thiab cov lus hais hauv 24 teev, thov suav nrog:
CAD Cov ntaub ntawv:KAUJ RUAM, IGES, lossis PDF cov duab kos duab nrog kev ua siab ntev.
Khoom Specification:Yuav tsum muaj qib resin, iav -cov ntsiab lus fiber ntau, lossis qhov kub thiab txias ua haujlwm.
Ntim:Kwv yees siv txhua xyoo (EAU) thiab pilot batch kom muaj nuj nqis.
Kev Ua Raws Cai:Cov qauv tsim nyog (piv txwv li, UL94 V-0, IATF 16949 PPAP Cov Ntaub Ntawv Qib 3).
Cim npe nrov: Internal yas txhawb rau connectors, Tuam Tshoj sab hauv yas txhawb rau connectors manufacturers, lwm tus neeg, Hoobkas
Xa kev nug
