Txheej txheem cej luam

Automotive Plastic Insulating Supports muab kev cais hluav taws xob thiab kev siv tshuab rau lub tsheb thaiv cov hlua, busbars, thiab hluav taws xob modules. Tsim los rau siab - kev vibration engine compartments thiab hluav taws xob tsheb (EV) siab-voltage powertrains, cov khoom no tiv thaiv luv luv Circuit Court, tiv taus thermal stress, thiab ruaj ntseg routing paths. Engineered kom ua tau raws li qib nruj- cov qauv, txhawb cov kev cai geometry thiab cov ntaub ntawv qib uas haum rau cov tsheb tshwj xeeb.

Specifications

Parameter	Technical Standard / Ntau
Cov khoom xaiv	PA66 (GF30), PBT (GF30), PC/ABS, PPS, PEEK
Ua haujlwm kub	-40℃rau +150℃(Standard) / mus txog +240℃(High-Heat Qib)
Flammability Rating	UL94 V-0
Dielectric zog	20 kV / hli min.
Dimensional kam rau ua	ISO 2768-mK Precision txhaj tshuaj molding mus rau ± 0.03 hli
Ua raws li & Traceability	IATF 16949, RoHS, REACH, IMDS Cov Ntaub Ntawv Cov Ntaub Ntawv Qhia

Nta

Dielectric Isolation:Tiv thaiv hluav taws xob arcing thiab to tam sim no nyob rau hauv siab -voltage EV powertrains thiab 12V / 48V tis networks.

Thermal & Mechanical Stability:Iav- puv cov thermoplastic matrices tswj cov txheej txheem kev ncaj ncees nyob rau hauv tas li thermal cycling thiab cav-bay vibrations.

Chemical Resistance:Withstands raug cov kua hauv tsheb, suav nrog roj cav, coolant, roj teeb electrolyte, thiab txoj kev ntsev.

Precision haum:Moulded hlau-txoj kev raws thiab snap- haum geometry tshem tawm cov hlua chafing thiab rattling.

Khoom siv & Kev tsim khoom

Resin xaiv:Tau los ntawm tier-1 resin lwm tus neeg (piv txwv li, DuPont, DSM, BASF) featuring verified lot traceability. Feem ntau siv cov nplaim taws-retardant PA66-GF30 thiab hydrolysis-resistant PBT.

Txhaj Molding Peev Xwm:Ua los ntawm kev kaw- lub voj hluav taws xob txhaj tshuaj molding tshuab (80T txog 500T clamping quab yuam) nruab nrog automated kub-khiav pwm kom tshem tawm cov rooj vag vestiges thiab xyuas kom meej tsis sib xws.

Hauv -Lub Tsev Tooling:CNC machining thiab EDM pwm fabrication luv cov qauv coj ua lub sij hawm thiab tso cai nruj tswj cov nqi shrinkage rau engineering yas.

Daim ntawv thov

Electric Tsheb (EV) Powertrains:Kev rho tawm busbar thiab siab -voltage roj teeb module muab faib.

Hauv qab -Hood Engine Compartments:Sensor brackets thiab lub ntsiab wiring hlua routing clips ua hauj lwm nyob ze ntawm cov pa thiab thermal aav.

Fais fab Distribution Units (PDUs):Cov qauv mounts rau fuses, relays, thiab hnyav-gauge terminals.

Electronic Control Units (ECUs):Internal PCB txhawb thav ntawv thiab sab nraud vaj tse insulators.

Kev kho kom haum

Geometry:Kev cai phab ntsa thicknesses, ribbing, snap{0}}latches, thiab mounting interfaces engineered ncaj qha los ntawm cov neeg siv khoom STEP/IGES cov ntaub ntawv.

Xim Coding:Pigmentation xaiv muaj rau siab - kev txheeb xyuas qhov hluav taws xob (xws li, kev nyab xeeb txiv kab ntxwv) lossis ntau- kev sib cais ntawm lub voj voog.

Ntxig Moulding:Kev sib xyaw ntawm tooj dag, tooj liab, lossis stainless-steel threaded inserts thiab studs thaum lub voj voog molding rau siab -torque fastening.

QC & Manufacturing Control

Txheej Txheem Saib Xyuas:Tiag -lub sij hawm kab noj hniav siab thiab kub sensors ntawm kev txhaj tshuaj presses taug qab melt flow sib xws ib txhaj.

Dimensional soj ntsuam:Automated optical ntsuas tshuab (CMM / projectors) txheeb xyuas qhov loj me tiv thaiv 2D daim duab datums.

Laboratory xeem:Batch- qib kuaj xyuas lub zog tensile, melt flow index (MFI), noo noo cov ntsiab lus hauv polyamides ua ntej molding, thiab UL94 flammability pov thawj.

Txuj Txuj Ci:Cog ua haujlwm raws li IATF 16949 kev tswj hwm kev tswj hwm nruj. Cov ntaub ntawv PPAP Qib 3 tag nrho muaj nyob rau thaum thov.

FAQ

Q: Dab tsi yog lub sij hawm coj mus kuaj rau cov cuab yeej kev cai thiab cov qauv?

A: Tooling fabrication yuav siv sij hawm 3 mus rau 4 lub lis piam. Cov ntaub ntawv soj ntsuam thawj zaug (ISIR) thiab 5-10 qhov chaw sim raug xa tawm hauv 5 lub lis piam ntawm kev pom zoo kos duab.

Q: Koj puas muab IMDS cov ntaub ntawv xa tawm?

A: Yog. Cov ntaub ntawv muaj pes tsawg leeg yog xa ncaj qha los ntawm International Material Data System ua ntej kev pom zoo PPAP ntau lawm.

Q: Koj ua li cas tiv thaiv cov teeb meem nqus dej hauv PA66?

A: Cov ntaub ntawv nyoos yog qhuav siv dehumidifying dryers kom qis dua 0.05% cov ntsiab lus noo noo ua ntej molding, thiab cov khoom tiav tau muab ntim rau hauv cov dej noo- cov khoom ntim khoom ntim.

Q: Cov ntaub ntawv dab tsi tau txais rau kev ntsuam xyuas RFQ?

A: KAUJ RUAM, IGES, Parasolid rau 3D geometry, thiab PDF nrog GD&T kam rau ua rau 2D tsim cov duab kos.